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Summing cards 
Typically located where all cells cables will reach providing a termination point between the analog load cells and the instrument. Most applications use a 4 channel summing card.
Load cell terminations:  (+/-) Excitation, (+/-) Signal and shield.
Instrument Connection: (+/-) Excitation, (+/-) Sense, (+/-) Signal and shield.
The instrument +/- sense compensates for distance between cells and Instrument.
There are 2 main types of cards, SIGNAL or EXCITATION trim.
 
Excitation trim
The + excitation from the instrument goes through a trim pot to each load cell terminal.
By adjusting the DC supply to each cell its output is also increased or decreased.
Cells are matched by placing the same weight at each cell and adjusting the pots.
Excitation trim can compensate for cells that vary as much as 10% in output.
The +/- signals are connected on a common buss so each cell must be disconnected to be able to measure its output when testing or balancing the dead load.
 
Your scale must be shut down as this procedure will affect your process.
Excitation cards are less expensive but more time is needed to test each cell for problems.
Time is money when calling in service people to check your scale.
 
Signal trim
Isolation resistors separate each cell from the common instrument signal.
A Pot is placed across the load cell signal side of the terminations to adjust each cell.
The adjustment range to trim unmatched load cells is limited.
 
The isolation resistors do not stop the cells from affecting each other but do separate the individual cells enough to measure in circuit without interrupting the process.
This is a valuable asset when finding a cell problem or when balancing load distribution.
 
For factory precision load cells the pots may be removed or bypassed.

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Last modified: 09/15/09    Send mail to info@iwsystems.ca with questions or comments